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E4 Help Desk

DC Injection Braking

Overview

DC Injection Braking is a motor stopping method that injects DC current into the motor to provide a controlled braking effect.

When DC Injection Braking is active, the drive display shows "DC-I".

DC_Inj_braking.svg
Before You Begin
  • Confirm the motor has been fully commissioned.

  • Verify all control and motor wiring connections are correct.

  • Ensure a valid run command is available to start the motor.

  • Verify the motor rated current has been entered correctly in P-08.

Configure DC Injection Braking

Caution

Higher DC Injection current settings produce greater braking torque but increased motor heating.

Excessive braking current or extended braking duration may cause motor overheating.

Monitor motor temperature and reduce the current or duration if excessive heating occurs.

Enable DC Injection at Motor Start

  1. Set P-32.0 (DC Injection Start Duration) to the required braking time.

  2. Set P-32.3 (DC Injection Start Current) to the required braking current level.

Note

If P-32.0 = 0, start-up DC Injection Braking is disabled.

Enable DC Injection at Motor Stop

  1. Set P-32.1 (DC Injection Stop Duration) to the required braking time.

  2. Set P-32.2 (DC Injection on Stop Speed) to define when DC braking should activate during deceleration.

  3. Set P-32.4 (DC Injection Stop Current) to the required braking current level.

Note

If P-32.1 = 0, stop DC Injection Braking is disabled.

Display and Indicators

DC-I is shown on the drive display whenever DC Injection Braking is active

Troubleshooting and FAQs

Problem/Question

Solution

Braking effect is weak

Increase P-32.4 gradually

Motor vibration during braking

Reduce P-32.3 (At Start) or P-32.4 (At Stop)

Drive never displays "DC-I"

Check P-32.1 and P-32.2 settings

Motor overheating during braking

Reduce braking current and/or duration